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MIZRAK OF-KA TUANA 56 PREMIUM Edge Banding Machine

MIZRAK OF-KA TUANA 56 PREMIUM Edge Banding Machine

Only the OF-KA TUANA 56 PREMIUM in the TUANA 56 family takes panels up to 60 mm thick and varies the feed between 14 and 18 m/min. Two-motor automatic corner rounding to 42 mm, grooving and oscillating polishing run under PLC control on 19.38 kW, across a 7180 mm frame weighing 2200 kg.

Толщина заготовки
8 – 60 mm
Рабочая скорость
14 – 18 m/min
Давление воздуха
6 – 8 atm
Вес
2200 kg
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The OF-KA TUANA 56 PREMIUM price is driven by the corner rounding and grooving unit configuration, the PLC control and programme set specified, the blade and spare tooling package, the chip extraction system and compressor needed to run it, and delivery, rigging into a 7180 mm bay and the 19.38 kW electrical connection.

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What the OF-KA TUANA 56 PREMIUM does

The OF-KA TUANA 56 PREMIUM is a PLC-controlled automatic edge bander that takes panels from 8 to 60 mm thick and applies edge tape from 0.40 to 3 mm at 14-18 m/min. The OF-KA TUANA 56 PREMIUM is a full-cycle machine: pre-milling, gluing, pressing, end trimming, milling, corner rounding, scraping, grooving, cleaning and polishing all happen in one 7180 mm pass, so a panel leaves the line finished on that edge.

Corner rounding and finishing units

Corner rounding is the defining unit on the OF-KA TUANA 56 PREMIUM. A two-motor automatic corner rounding unit works to a maximum corner rounding distance of 42 mm, followed by a 0-3 mm automatic scraping unit, a glue scraping and cleaning liquid application, and an oscillating polishing unit driven by a 0.25 kW motor at 2840 rpm. A 2.6 kW grooving motor at 12,000 rpm drives the grooving group, and the machine is listed with hot air blowing, jumping-type and universal grooving, with the hot air blower rated at 3 kW.

Where the OF-KA TUANA 56 PREMIUM sits in the range

Compared with the standard OF-KA TUANA 56, the PREMIUM version raises maximum workpiece thickness from 54 mm to 60 mm, raises conveyor speed from a fixed 14 m/min to 14-18 m/min, and adds servo pre-tracing, a photo-sensor infrared pre-heater, sensor-controlled top glue feeding and the two-motor corner rounding unit. Total electrical power rises accordingly, from 12.68 kW to 19.38 kW, and machine weight from 2000 kg to 2200 kg. Door manufacturers and workshops banding thick worktops are the buyers who use the extra 6 mm.

Installation requirements

The OF-KA TUANA 56 PREMIUM needs a run of about 7180 x 800 mm plus infeed and outfeed space for the panel, stands 1670 mm high and weighs 2200 kg. Services are a 380-430 V AC 50-60 Hz three-phase supply, a 19.38 kW connected load and compressed air at 6-8 atm. Working height is 950 mm and measured sound level is Lwa 82.9 dB.

Основные характеристики

  • Workpiece thickness 8-60 mm with a 100 mm minimum workpiece width
  • Edge tape from 0.40 mm to 3 mm at a working speed of 14-18 m/min
  • Two-motor automatic corner rounding unit with a 42 mm maximum rounding distance
  • 1.5 kW jumping-type pre-milling unit at 12,000 rpm with a Ø70 mm saw blade
  • Motor-driven 3.5 kg glue pot with automatic sensor-controlled top glue feeding and photo-sensor infrared pre-heating
  • 2.6 kW grooving motor at 12,000 rpm with a Ø80 mm - 8.5 mm grooving blade, plus a 3 kW hot air blower
  • 0.25 kW oscillating polishing unit at 2840 rpm and a 0-3 mm automatic scraping unit
  • 7180 x 800 x 1670 mm machine size, 2200 kg weight, 19.38 kW total electric power

Технические характеристики

Номинальный ток
380–430 V AC, 50–60 Hz
Уровень шума
Lwa 82.9 dB
Толщина кромки
0.40 mm – 3 mm
Толщина заготовки
8 – 60 mm
Минимальная ширина заготовки
100 mm
Рабочая скорость
14 – 18 m/min
Рабочая высота
950 mm
Емкость бачка для клея (макс.)
3.5 kg
Давление воздуха
6 – 8 atm
Диаметр пильного диска узла прифуговки
Ø70 mm
Фреза черновой торцовки
Ø49 x 20 Z4
Диаметр пильного диска торцовочного узла
Ø100 x 3.2 mm
Диаметр фрезы узла снятия свесов
Ø49 x R3 mm
Диаметр фрезы узла торцовки
Ø42 x R3 mm
Диаметр пильного диска пазового узла
Ø80 mm – 8.5 mm
Макс. длина профилирования углов
42 mm
Мощность / частота вращения двигателя прифуговки
1.5 kW / 12,000 rpm
Мощность / частота вращения двигателя черновой торцовки
0.75 kW / 12,000 rpm
Мощность / частота вращения двигателя торцовочного узла
0.55 kW / 12,000 rpm
Мощность / частота вращения двигателя узла снятия свесов
0.75 kW / 12,000 rpm
Мощность / частота вращения двигателя торцовочного узла
0.55 kW / 12,000 rpm
Мощность / частота вращения двигателя пазового узла
2.6 kW / 12,000 rpm
Мощность / частота вращения двигателя полировального узла
0.25 kW / 2840 rpm
Потребляемая мощность термофена
3 kW
Мощность / частота вращения двигателя цепного конвейера
3 kW / 1400 rpm
Общая электрическая мощность
19.38 kW
Длина станка
7180 mm
Ширина станка
800 mm
Высота станка
1670 mm
Вес станка
2200 kg

Преимущества

  • 8-60 mm workpiece range, the widest of the Mizrak TUANA edge banders, covering worktops and door panels
  • Two-motor corner rounding to 42 mm plus scraping, cleaning and oscillating polishing in one pass
  • Variable 14-18 m/min conveyor speed instead of a fixed feed rate

Важно учесть

  • Needs a clear run of at least 7180 mm plus panel infeed and outfeed, so it is a wall-length installation
  • 19.38 kW connected load on a 380-430 V three-phase supply, roughly 50% more than the standard OF-KA TUANA 56
  • No dust extraction included: a separate chip extraction system and a compressor for 6-8 atm are required

Часто задаваемые вопросы

What panel thickness can the OF-KA TUANA 56 PREMIUM handle?
The OF-KA TUANA 56 PREMIUM takes workpieces from 8 to 60 mm thick with a minimum workpiece width of 100 mm, and applies edge tape from 0.40 to 3 mm. That 60 mm ceiling is what allows the OF-KA TUANA 56 PREMIUM to band thick worktops and door panels that the 54 mm TUANA models cannot.
What power supply does the OF-KA TUANA 56 PREMIUM need?
The OF-KA TUANA 56 PREMIUM runs on a 380-430 V AC 50-60 Hz three-phase supply with a total electric power of 19.38 kW, and needs compressed air at 6-8 atm. A compressor must be installed alongside the OF-KA TUANA 56 PREMIUM, as the pressure and glue units are pneumatic.
How much floor space does the OF-KA TUANA 56 PREMIUM take?
The OF-KA TUANA 56 PREMIUM is 7180 mm long, 800 mm wide and 1670 mm high, and weighs 2200 kg. Add infeed and outfeed length for the longest panel being banded, so a workshop installing the OF-KA TUANA 56 PREMIUM should plan a clear run of roughly 12 metres along one wall.
What tooling does the OF-KA TUANA 56 PREMIUM use?
The OF-KA TUANA 56 PREMIUM uses a Ø70 mm pre-milling blade, a Ø100 x 3.2 mm end trimming blade, Ø49 x R3 mm top and bottom trimming cutters, a Ø42 x R3 mm trim cutter, a Ø49 x 20 Z4 rough trimming cutter and a Ø80 mm - 8.5 mm grooving blade. Spare cutters for the OF-KA TUANA 56 PREMIUM should be ordered to those exact dimensions.
Can the OF-KA TUANA 56 PREMIUM round corners and cut back-panel grooves?
Yes. The OF-KA TUANA 56 PREMIUM has a two-motor automatic corner rounding unit with a 42 mm maximum rounding distance, and a 2.6 kW grooving group at 12,000 rpm running a Ø80 mm - 8.5 mm blade for jumping and universal grooving. Both operations run inline on the OF-KA TUANA 56 PREMIUM, so no second pass on another machine is needed.
What is not included with the OF-KA TUANA 56 PREMIUM?
The specification for the OF-KA TUANA 56 PREMIUM does not list a dust extraction unit, a compressor or edge tape and glue consumables. The workshop must connect the OF-KA TUANA 56 PREMIUM to its own chip extraction system and provide 6-8 atm of compressed air.
How much does the OF-KA TUANA 56 PREMIUM cost?
The OF-KA TUANA 56 PREMIUM is supplied on quotation rather than at a published list price. The quoted figure for an OF-KA TUANA 56 PREMIUM is set by the corner rounding and grooving unit configuration, the PLC control specification, the blade and spare tooling package, the chip extraction system and compressor required, and delivery, rigging into a 7180 mm bay and the 19.38 kW three-phase connection. Describe the panel thicknesses up to 60 mm and tape sizes to be run and a full written quotation is prepared.
What is the lead time for an OF-KA TUANA 56 PREMIUM?
The OF-KA TUANA 56 PREMIUM is built to order by Mizrak, so the current lead time is confirmed at quotation rather than published in advance. As the most heavily equipped machine in the TUANA 56 family, an OF-KA TUANA 56 PREMIUM build depends on the units specified as well as the factory schedule, and the delivery window is stated in writing on the offer.
What does installing and commissioning an OF-KA TUANA 56 PREMIUM require?
An OF-KA TUANA 56 PREMIUM needs roughly twelve metres of clear run to take the 7180 mm machine plus panel infeed and outfeed, a level floor rated for 2200 kg, a 380-430 V three-phase supply for 19.38 kW, a 6-8 atm compressed air line and a connected chip extraction system, which is not supplied with the machine. Commissioning covers levelling, PLC and unit programming, corner rounding and grooving setup, sample panels and operator training, and is arranged through the dealer.
What tooling and consumables should be budgeted separately from the OF-KA TUANA 56 PREMIUM?
Separate from the OF-KA TUANA 56 PREMIUM machine price, budget for hot-melt glue for the 3.5 kg motor-driven pot, edge tape from 0.40 mm to 3 mm, glue cleaning fluid and replacement tooling in the sizes the OF-KA TUANA 56 PREMIUM uses - Ø70 mm pre-milling, Ø49 x 20 Z4 rough trimming, Ø100 x 3.2 mm end trimming, Ø49 x R3 and Ø42 x R3 trimming and Ø80 mm / 8.5 mm grooving blades - plus corner rounding cutters. A chip extraction system and a 6-8 atm compressor are separate purchases.
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