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Door lock and hinge mortising machines cut the hardware seats into the edge of a finished door leaf: the lock body pocket, the handle and faceplate recess and the hinge seats. Because these cuts come after sizing and finishing, a machine that clamps the leaf and guides the cutter mechanically protects work that already carries most of its value. This page lists three MIZRAK machines: the base MZK Kapi Kilit for lock seats, the combined Kapi Kilit ve Mentese for lock and hinge cuts at one clamping, and the fully specified MZK Kapi Kilit Plus. All three are supplied by quotation.

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სცადეთ ფილტრის შემსუბუქება — ყველაზე ხშირად შემზღუდავია სიმძლავრე და დამუშავების სიგანე.

ფილტრის გასუფთავება

What a door lock and hinge mortiser does

A door lock and hinge mortiser cuts the hardware seats into the edge of a finished door leaf: the lock body pocket, the handle and faceplate recess, and the hinge seats. It comes last, after sizing, edging and often after finishing, which is why it is the operation most likely to spoil a leaf that already carries most of its value. All three MIZRAK machines here clamp the leaf and guide the cutter mechanically, so depth and position no longer depend on a router, a template and a steady hand.

Choosing between the three machines

Choose on two questions: whether you need hinge seats as well as lock seats, and whether you need documented capacities before ordering. The MZK Kapi Kilit is the base machine and prepares the lock seat only. The Kapi Kilit ve Mentese is catalogued as a combined lock and hinge machine, taking both cuts without releasing the leaf, which is the argument for it over two separate stations. Mizrak publishes no technical table for either, so electrical rating, air requirement, seat lengths and installed dimensions are confirmed in writing at enquiry rather than estimated from a sibling machine.

The fully specified machine

The MZK Kapi Kilit Plus is the only machine in this group with a published specification, and the one to quote when figures are needed on paper. Lock seat length adjusts from 0 to 200 mm, faceplate milling from 0 to 250 mm and hinge seats from 0 to 125 mm, all at one clamping, on three motors: 2.2 kW at 1500 rpm for the lock seat, 1.1 kW for the handle recess and 1.1 kW at 12000 rpm for the hinges.

Check the hardware before the machine

Hardware standards decide whether a machine fits your production. The lock and handle axes on the MZK Kapi Kilit Plus are fixed 96 mm apart, so the mortise locks you buy must use that centre distance. Before ordering, list the lock case lengths, faceplate sizes and hinge types you actually fit and have them confirmed in writing against the machine.

Power, air and floor space

Lock machines are the modest end of a door line. Total electrical power on the MZK Kapi Kilit Plus is 5.5 kW, which most workshops with an existing three-phase board can add without upgrading the supply, and at 2500 x 1600 mm and 900 kg the machine fits along a wall rather than claiming a bay. Compressed air at 6 to 8 atm is needed for clamping, so a shop with no compressor must budget for one. Allow clear space either side for a two-metre leaf to be presented and turned, and plan chip collection at the cutter.

Mechanical setting or programmed positions

Mechanically set lock machines are cheaper to own and faster to learn, and that is the trade. The MZK Kapi Kilit Plus is set with stops rather than programmed, which suits a shop running one or two standard hardware layouts. A workshop switching layouts week to week should also have the PC-controlled Ripper CNC KKM quoted, since recalled programs change layout faster than stops. Where the sizing machine already carries a lock group, as on the MZK NC RIPPER KK, a separate lock station may not be needed.

What to send with a quotation request

A useful quotation needs your door specification, not just a model name. Send the leaf thickness and height range, the lock cases and hinges you fit, the number of doors per month, your electrical supply and whether compressed air is available.

როგორ ავირჩიოთ

  1. Published capacities required before ordering

    The MZK Kapi Kilit Plus is the only machine in this group with a full specification table. The MZK Kapi Kilit and the Kapi Kilit ve Mentese are confirmed in writing at quotation.

  2. Hinge seats needed as well as lock seats

    Specify the MZK Kapi Kilit Plus, which cuts hinge seats to 125 mm, or the combined Kapi Kilit ve Mentese. The base MZK Kapi Kilit prepares lock seats only.

  3. Mortise lock case up to 200 mm

    The MZK Kapi Kilit Plus adjusts lock seat length from 0 to 200 mm and faceplate milling from 0 to 250 mm, which covers common European mortise lock sizes.

  4. Lock-to-handle centre distance of your hardware

    The MZK Kapi Kilit Plus fixes the lock and handle axes at 96 mm, so the hardware you buy must match that standard centre distance.

  5. Existing three-phase board with limited spare capacity

    At 5.5 kW total, the MZK Kapi Kilit Plus is usually added without upgrading the supply, unlike a full sizing line drawing 25 kW or more.

  6. No compressor in the workshop

    Clamping on the MZK Kapi Kilit Plus needs compressed air at 6 to 8 atm, so include a compressor in the same quotation.

  7. Several hardware layouts changing week to week

    Mechanically set machines are set with stops. Ask for the PC-controlled Ripper CNC KKM to be quoted alongside, since programmed positions change layout faster.

  8. Sizing machine already has a lock group

    A separate lock station may be unnecessary if you run a machine such as the MZK NC RIPPER KK, which cuts lock and handle apertures during sizing.

ხშირად დასმული კითხვები

Which door lock machine should I choose?
Choose a door lock machine on two points: whether you need hinge seats, and whether you need published figures before ordering. The MZK Kapi Kilit Plus is the only machine in this group with a full specification, cutting lock seats to 200 mm, faceplate recesses to 250 mm and hinge seats to 125 mm at one clamping. The Kapi Kilit ve Mentese is catalogued as a combined lock and hinge machine but carries no published technical table, and the base MZK Kapi Kilit prepares lock seats only, also without a published table. Buyers who need documented capacities today should quote the MZK Kapi Kilit Plus first and treat the other two as alternatives to be confirmed in writing.
Why do two of these machines have no published specifications?
Two of the three machines, the MZK Kapi Kilit and the Kapi Kilit ve Mentese, are carried in Mizrak's catalogue with images but no technical table, so no motor power, capacity, footprint or weight is stated for them here and nothing has been estimated from sibling models. That is a reason to ask, not a reason to avoid them. Request the electrical rating, air requirement, maximum lock and hinge seat lengths, the lock-to-handle centre distance and the installed dimensions in writing before ordering, and check them against the doors and hardware you actually produce.
What power supply does a door lock mortiser need?
A door lock mortiser is a three-phase machine, but a modest one. Total electrical power on the MZK Kapi Kilit Plus is 5.5 kW, split across a 2.2 kW lock seat motor at 1500 rpm, a 1.1 kW handle recess motor and a 1.1 kW hinge motor at 12000 rpm, which most workshops with an existing three-phase board can add without upgrading the supply. Compressed air at 6 to 8 atm is also required for clamping. Electrical ratings for the MZK Kapi Kilit and the Kapi Kilit ve Mentese are not published and are confirmed at quotation.
How much space and extraction does a door lock machine need?
A door lock machine needs wall space rather than a production bay. The MZK Kapi Kilit Plus measures 2500 x 1600 mm and weighs 900 kg, which is far smaller than a door sizing line, but the leaf itself needs room: allow clear space either side of the machine so a two-metre door can be presented, turned and taken away. Plan chip collection at the cutter as well, since lock and hinge routing produces chips continuously during the cut, and ask us to confirm the extraction connection for the model you are quoting.
Can a sizing machine do the lock work instead?
Yes, some door sizing machines cut lock seats themselves and make a separate lock machine unnecessary. The MZK NC RIPPER KK cuts lock and handle apertures while sizing the leaf, the MZK NC Ripper Double PLC Control opens the lock handle pocket in its cycle, and the MZK CNC Ripper Double routs hinge, lock and faceplate seats under CNC control. A dedicated lock machine such as the MZK Kapi Kilit Plus earns its place where the sizing machine has no lock group, where doors arrive already sized, or where the lock station has to keep working while the sizing machine is set up for another job.
What determines the price of a door lock and hinge machine?
The price of a door lock and hinge machine follows the configuration rather than a fixed list figure. The drivers are which operations the machine performs, lock only or lock plus faceplate plus hinge, the seat capacities you need, mechanical setting versus programmed positioning, the cutter package for your lock cases and hinge types, the compressor if the workshop has none, and delivery, installation and commissioning in Georgia. Send us your lock and hinge hardware, your door thickness range and your monthly volume, and we will quote the machine and tooling together.